Yardney Water Filtration Systems is really a manufacturer water filtration equipment for that agricultural, food, municipal and HVAC industries. In the 1960s, the organization developed equipment to enable farmers in the rich growing areas of Los Angeles to eliminate sand, silt, grit, algae along with other contaminants from your water supply. Up to now, wire cutters has created a lot more than 100,000 standard and custom engineered water purification systems for its various customers.
Manufacture of these systems starts by manufacturing three- to four-foot diameter pressure vessels from steel or stainless steel, with holes in order to connect pipes that can move water with the filtration unit. Numerous pipes with holes has to be cut before all of the pieces can be welded together then painted.
Chris Phillips, vice president and general manager of your Riverside, California-based company, says Yardney realizes its manufacturing processes have to be as efficient as being the water filtration systems it produces.
Recently, the business determined its existing plasma pipe cutting machine wasn’t offering the requisite throughput or cut quality. It had two major shortfalls. First, there wasn’t a great way to load and unload pipes into and from the machine, which caused a production bottleneck. Second, it left a large amount of slag that needed to be manually ground off the pipes before welding operations. Moreover, the equipment was experiencing increasingly frequent mechanical and electrical issues, causing high service costs and downtime.
Yardney considered various CNC plasma pipe-cutting options, ultimately choosing two Roto Hornet 1000 machines from Retro Systems with QuickPipe parametric pipe-cutting software, Hypertherm Maxpro200 air and oxygen plasma systems, and pneumatic pipe-handling systems.
The machines offered several advantages across the previous equipment. The Maxpro200 plasma cutting system, when combined with Roto Hornet’s improved motion control, leaves behind almost no slag. This minimizes the quantity of manual grinding necessary to prepare pipes for subsequent welding operations. Positioning speed is 1,200 ipm when compared with 100 ipm with the previous equipment. Plus, an effective fume extraction system captures smoke at the point of the cut so that it will not contaminate the shop-keeping the business in compliance with California Quality Of Air Management District regulations.
Every one of these features have made it feasible for Yardney to generate a comprehensive selection of pipe cutting machine in a efficient timeframe. Some cuts, like pipe notch cuts that will have got four hours with all the old system, are carried out in only 5 minutes.
Programming is simpler than the previous equipment’s DOS-based software, too. The QuickPipe parametric CAM software with graphical interface (GUI) enables the person to configure various end types and intersection types to be cut, including straight, miter, cope, slotted and branch cuts. The previous equipment didn’t offer as numerous cut shapes, so some shapes must be cut manually. To program a fresh job, the user selects a pipe diameter and wall thickness, defines the “end 1” and “end 2” cuts (for each and every pipe end), and defines any intersecting pipes per their location and orientation. NC code is automatically produced from that information.
The company also discovered that Retro Systems’ pneumatic pipe-handling system enabled operators to quickly and safely load and unload pipe to maximize production. Staging racks 04dexspky full-length pipe and cut parts. Instead of loading just one single pipe at one time, the company can load a bundle of five to six pieces at the same time. Pneumatically adjustable steel wheels improved pipe-handling efficiency and provided the flexibility to deal with pipe which range from 1 to 14 inches in diameter while extracting smoke through the chuck.
Mr. Phillips is satisfied with the benefits this cable strip crimp machine offers. He strongly advocates spending some time to examine one’s current manufacturing processes in light of changing technology. “You have to purchase your small business to keep profitable,” Mr. Phillips says. “We’ve been doing that over the past fifty years, therefore we decide to utilize that strategy to remain in business for quite some time into the future.”